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TP02 Custom Fiberglass Truck Fender for OEM Body Kits

Designed for commercial trucks, heavy-duty vehicles, and OEM body-kit programs, this custom fiberglass truck fender features a molded wheel-arch profile, lightweight FRP construction, and customizable dimensions. XHY FRP supports drawing-based development, mold design, surface finishing, and sample approval for truck body parts supplied to vehicle manufacturers, body builders, distributors, and replacement-part programs.
Availability:
Quantity:
  • TP02

  • ZHY


Product Description

We design and manufacture different types of Fiberglass Truck Body Parts Spare Parts Rear Fender include front bumper, rear bumper, engine hood, air deflector, body kits, interior parts and etc.

 

Product Characteristics

1、Lightweight, density: 1.6 ~ 1.7g/cm ³

2、Thin wall, thickness ≥ 1.0 mm

3、High strength, tensile strength ≥ 220MPa

4、Sealing, waterproof grade: IP68

5、Flame retardant, meet the V0 level

6、Long service life, > 20 years

 

Technical Process

Hand lay-up

Vaccum infusion

RTM

SMC


Data Sheet

Place of Origin: Anhui, China

Color: RAL Optional

Material: fiberglass

Advantage: light weight, high intensity, durable

Factory Assembly: Available

Brand Name: XHY

Application: car, bus, truck, heavy duty vehicles, RV, etc.

Dimension: Customized

Finish: Gel coat, Glossy, Matt, painting


Certificates: ISO9001, ISO14001, TS16949, SGS


Partners: BAIC, GAC, JAC, CHERRY, GEELY, CRRC, etc.


微信图片_20210902142357


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This fiberglass truck fender is developed for vehicle body applications that require a formed wheel-arch structure, defined outer contours, and flexible finishing options. The product images show a smooth molded panel with a large wheel opening, shaped edges, and integrated mounting locations.

The fender can be used as an individual replacement component or as part of a broader fiberglass truck body kit. Depending on the vehicle design, related components may include front bumpers, rear bumpers, engine hoods, air deflectors, interior parts, and other FRP body panels.

The primary product focus remains the truck fender. Other truck body parts can be developed as separate components within the same OEM or ODM project.

Molded Wheel-Arch Profile

The curved wheel opening is formed to follow the tire and wheel area of the vehicle. This allows the fender to provide a clean body contour while leaving the required clearance for wheel movement.

The final wheel-arch dimensions, edge shape, mounting points, and panel depth should be developed according to the target truck, chassis, cab structure, and installation method.

Smooth Outer Surface

The sample shown has a smooth black surface with a clean molded appearance. The surface can be further developed with gel coat, glossy finishing, matte finishing, or painting according to the required appearance and downstream installation process.

A suitable surface treatment can help the fender match the vehicle body, support branding requirements, or prepare the part for additional painting and assembly.

Custom Body-Part Development

The fender can be developed from existing samples, product images, vehicle measurements, molds, or 2D and 3D drawings. For a new body-kit project, the design team can review the geometry, mounting requirements, material selection, production process, and finishing requirements before sampling.

Product Features and Construction

Lightweight Fiberglass Composite Structure

Fiberglass-reinforced plastic provides a molded composite structure suitable for truck body panels and exterior components. Compared with conventional metal body parts, the final weight depends on the laminate design, wall thickness, reinforcement layout, and selected production process.

The product page lists a reference density of 1.6–1.7 g/cm³. The final density should be evaluated together with the required strength, stiffness, impact conditions, mounting method, and vehicle application.

Thin-Wall Design

The product information lists a wall thickness of at least 1.0 mm. Actual wall thickness may vary across different areas of the fender because wheel-arch curvature, edges, mounting points, and reinforcement zones may require different structural treatment.

For OEM projects, the wall thickness should be defined in the approved drawing or technical specification rather than applied uniformly to every area of the part.

High-Strength FRP Material

The product page lists a tensile-strength reference of at least 220 MPa. Final mechanical performance depends on the fiberglass type, resin system, fiber orientation, laminate thickness, curing process, and test method.

When the truck fender is used in a demanding commercial or heavy-duty application, material and structural requirements should be evaluated together with the vehicle body design.

Formed Mounting Areas

The product images show mounting openings and shaped edges designed for installation. These areas can be adapted to match the target vehicle or existing body structure.

Mounting-point accuracy is important because incorrect hole positions may affect installation time, panel alignment, fastening, and the relationship between the fender and adjacent body parts.

Water and Weather Exposure

Truck fenders are exposed to rain, road splash, dust, sunlight, and changes in temperature. The selected resin system, surface finish, sealing method, and mounting design should match the expected operating environment.

The product page lists IP68 sealing performance for the product reference. Any waterproof or sealing claim for a finished truck fender should be linked to the actual part design, sealing construction, and applicable test report.

Fiberglass Truck Fender Specifications

Item

Description

Product type

Fiberglass truck fender

Product model

TP02

Brand

ZHY

Material

Fiberglass-reinforced plastic

Product structure

Molded wheel-arch body panel

Color shown

Black

Color options

RAL colors available for project development

Dimensions

Customized according to drawings or vehicle requirements

Surface finishes

Gel coat, glossy, matte, or painted finish

Manufacturing processes

Hand lay-up, vacuum infusion, RTM, and SMC

Reference density

1.6–1.7 g/cm³

Reference wall thickness

≥1.0 mm

Reference tensile strength

≥220 MPa

Application

Cars, buses, trucks, heavy-duty vehicles, and RVs

Factory assembly

Available according to project requirements

Place of origin

Anhui, China

The listed product values provide a technical starting point for development. Final specifications should be established according to the approved drawing, selected material system, production process, vehicle application, and inspection requirements.

Manufacturing Processes for Fiberglass Truck Fenders

Different truck fender projects may require different molding methods. The most suitable process depends on the part size, geometry, production volume, surface requirements, and expected investment in tooling.

Hand Lay-Up

Hand lay-up is suitable for prototypes, custom parts, low-volume programs, and products that require flexible structural adjustments. Fiberglass reinforcement is positioned manually in the mold and impregnated with resin before curing.

This method is useful when a project requires design flexibility or when the initial production quantity does not justify a more automated process.

Vacuum Infusion

Vacuum infusion uses vacuum pressure to draw resin through the reinforcement material. The process can help improve resin distribution and reduce excess resin in suitable part designs.

It may be considered for larger panels or projects where laminate consistency and weight control are important.

Resin Transfer Molding

RTM uses a closed mold into which resin is injected around a prepared fiber reinforcement. It can provide a more controlled molding environment and support parts with defined surfaces on both sides.

RTM may be suitable for repeat production where dimensional consistency, appearance, and production repeatability are important.

SMC Molding

Sheet molding compound is suitable for certain production programs requiring compression molding and repeatable part output. The final suitability depends on the geometry, material requirements, tooling design, and production volume.

XHY’s composite manufacturing technology covers multiple production processes, allowing the manufacturing method to be evaluated around the actual project rather than selected only by product name.

Surface Finishing and Appearance Options

The surface finish affects both the appearance and the downstream use of a fiberglass truck fender.

Gel Coat Finish

Gel coat can provide a colored and smooth outer surface while forming part of the protective surface system. It can be selected when the customer requires a molded appearance without immediate painting.

Glossy Finish

A glossy finish can be used for truck body parts that need a smooth, reflective appearance. Surface preparation, mold condition, and post-molding treatment can all affect the final result.

Matte Finish

A matte finish may be preferred for utility vehicles, fleet equipment, industrial applications, or projects where a lower-reflection appearance is required.

Painted Finish

Painting allows the fender to match the truck body or a fleet color system. The paint specification should consider the selected gel coat, surface preparation, coating compatibility, and expected outdoor exposure.

RAL Color Matching

RAL colors can be used as a reference for custom color development. Final color evaluation should be based on an approved sample under agreed lighting conditions.

Vehicle Fitment and Application

A fiberglass truck fender should not be described as universally compatible unless the design has been developed and tested for a defined group of vehicles.

Commercial Trucks

The fender can be developed for commercial truck body projects where a shaped fiberglass replacement or new body panel is required.

Heavy-Duty Vehicles

Heavy-duty vehicles may require additional attention to panel size, mounting strength, road vibration, surface exposure, and adjacent body components.

Bus and Engineering Vehicles

The product page lists buses and engineering vehicles among its application areas. For these projects, the fender design should be based on actual vehicle dimensions, wheel clearance, mounting structure, and operating conditions.

RV and Special Vehicles

Fiberglass body panels are also used in RV and other special-vehicle projects. These applications may involve low-volume customization, new molds, or modifications to an existing design.

Vehicle-Specific Development

For accurate fitment, buyers should provide:

  • Vehicle make and model

  • Chassis or platform information

  • Production year

  • Wheel and tire dimensions

  • Existing part or sample

  • Installation drawings

  • Mounting-point information

  • Required clearance

  • Expected order quantity

This information allows the fender to be developed around the actual installation requirements.

OEM and ODM Customization Process

XHY FRP supports a structured custom-development process for fiberglass truck body parts.

Step 1: Submit the Product Brief

Customers can provide product pictures, existing parts, molds, technical requirements, or a description of the intended application.

The initial brief should explain whether the project is for replacement parts, a new body kit, fleet production, vehicle modification, or an aftermarket program.

Step 2: Provide Drawings and Measurements

2D drawings, 3D files, vehicle measurements, and installation references help define the part geometry.

If a complete drawing is not available, an existing sample or physical part may be used as the starting point for reverse engineering and design development.

Step 3: Confirm Material and Process

The material may be fiberglass composite, carbon fiber, or another specified composite system. The molding process can then be selected according to the part structure, quantity, surface, and performance requirements.

Step 4: Confirm Surface Treatment

Customers can specify gel coat, gloss, matte, painting, color matching, or other surface requirements. The surface treatment should be compatible with the selected material and intended installation process.

Step 5: Review the Final Drawing

Before mold production and sampling, the design solution and final drawing should be reviewed. Important details include wheel-arch dimensions, panel edges, mounting holes, thickness, reinforcement zones, and adjacent-part interfaces.

Step 6: Approve the Sample

The first sample can be checked against the vehicle, existing part, or agreed test method. Fitment, surface quality, mounting position, panel alignment, and appearance should be reviewed before mass production.

Step 7: Move to Production

After the sample and technical details are approved, production can proceed according to the agreed material, process, finish, packaging, and inspection requirements.

The XHY customization process is based on customer drawings, material requirements, surface treatment, design approval, sampling, and subsequent production.

Quality Control for Fiberglass Truck Fenders

Dimensional Inspection

Key dimensions should be checked against the approved drawing, including:

  • Overall length and height

  • Wheel-opening diameter and position

  • Panel curvature

  • Edge profile

  • Mounting-hole locations

  • Mounting-hole diameter

  • Thickness at defined inspection points

Surface Inspection

The finished surface should be reviewed for:

  • Pinholes

  • Air bubbles

  • Visible fiber exposure

  • Resin-rich areas

  • Uneven gloss

  • Scratches

  • Cracks

  • Color variation

  • Edge defects

Laminate and Structural Inspection

The laminate should be assessed according to the agreed material system and process. For applications involving vibration, road splash, or repeated use, the fender should be evaluated for stiffness, mounting stability, and resistance to expected service conditions.

Fitment Inspection

A sample or first article should be checked against the target vehicle or installation fixture. Fitment inspection helps identify problems with wheel clearance, body alignment, mounting holes, and connection with adjacent panels.

Documentation

For projects requiring formal quality records, the inspection plan may include material information, drawing revision, dimensional results, surface inspection, test data, and sample approval records.

XHY FRP presents itself as a composite design and manufacturing partner with experience in automotive components and custom composite products. Its company profile describes experience in R&D, molding, engineering solutions, and advanced manufacturing.

Packaging and Delivery Preparation

Fiberglass truck fenders should be packed in a way that protects the surface, wheel-arch edge, mounting areas, and finished corners during storage and transportation.

Packaging planning may include:

  • Protective film for painted or glossy surfaces

  • Edge protection

  • Separated packing for individual parts

  • Internal cushioning

  • Moisture protection where required

  • Product identification labels

  • Quantity markings

  • Carton or pallet information

  • Installation and inspection documents

The final packaging method should consider the fender size, stacking method, transportation distance, shipping mode, surface finish, and customer unloading conditions.

For large or irregularly shaped truck body parts, the packaging design should prevent direct contact between finished surfaces and reduce movement during transportation.

Quotation Information for Custom Truck Fenders

A complete inquiry helps the engineering and production teams evaluate the project more accurately.

Customers should include:

  • Product name or part number

  • Vehicle make and model

  • Chassis or body platform

  • 2D or 3D drawings

  • Existing sample or reference images

  • Required material

  • Preferred molding process

  • Dimensions and tolerance

  • Color and surface finish

  • Quantity per order

  • Expected annual volume

  • Packaging requirements

  • Destination country

  • Required test or quality documents

The final quotation may be affected by mold development, tooling requirements, material selection, production process, finishing, inspection, packaging, and order quantity.

Frequently Asked Questions

Can this fiberglass truck fender be developed for a specific truck model?

Yes. The fender should be developed around the target truck model, chassis dimensions, wheel size, mounting structure, and adjacent body panels. Vehicle information, drawings, or an existing part can be used for fitment development.

Can I provide my own 2D or 3D drawing?

Yes. 2D drawings, 3D files, physical samples, product images, and technical specifications can all be used as development references. The final drawing should define the approved geometry and mounting details.

Is this fender supplied with the truck bumper, hood, or interior parts?

The product page describes a broader fiberglass truck body-parts capability, including bumpers, engine hoods, air deflectors, body kits, and interior parts. The fender remains the primary product on this page, while other components can be quoted as separate parts or as a complete body-kit project.

Which molding process is best for this truck fender?

The most suitable process depends on part geometry, production quantity, surface requirements, tooling investment, and dimensional expectations. Hand lay-up, vacuum infusion, RTM, and SMC can be evaluated according to the project.

Can the fiberglass truck fender be supplied in a custom color?

Yes. RAL color references can be used for custom color development. Buyers can also select gel coat, glossy, matte, or painted finishes according to the intended vehicle application.

Can the fender be supplied as a replacement part?

It can be developed for replacement applications when the customer provides the original part, vehicle information, dimensions, or installation references. Compatibility should be evaluated against the target vehicle rather than assumed from the product category.

Can XHY develop the mold for a new truck fender?

Yes. New mold development can be discussed when the project requires a new geometry or does not have an existing production mold. Mold design, material, surface finish, and sample approval should be included in the project scope.

What information is required for an accurate quotation?

The most useful information includes vehicle details, drawings or samples, dimensions, material preference, molding process, finish, quantity, packaging, destination, and any testing or quality-documentation requirements.

Are the listed density, tensile strength, IP68, and V-0 values applicable to every fiberglass truck fender?

No. These values should be matched to the final laminate, resin system, design, production process, and test method. The approved product specification and applicable test documentation should define the requirements for each project.

Can factory assembly be included?

Factory assembly can be discussed according to the product structure and customer requirements. The assembly scope should identify the parts, fasteners, interfaces, inspection points, and packaging method.

OEM / ODM FRP Automotive Parts

Develop Your Custom Fiberglass Truck Fender

Send us your truck model, drawings, dimensions, material requirements, surface finish, order quantity, and destination. Our team can support mold development, sampling, production, and customized FRP body-part solutions.

info@xhyfrp.com.cn   |   WhatsApp: +86 158 0107 8718

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